Packaging manufacturer, 240-person plant, 6 lines
- Scope
- Daily production, yield, scrap and OTIF dashboard sourced from MES, with downtime Pareto by reason.
- Target outcome
- −14% scrap in Q1, 6h faster OTIF reporting
industries
For Manufacturing & Operations
Excel for manufacturing and operations - daily production yield scrap % OTIF and machine downtime from the MES export. 5 KPIs the plant head and finance team both read. Senior-led from ₹40K.
- manufacturing
- production
- otif
- scrap
- downtime
Manufacturing operations runs on data that lives in three places at once - the MES on the shop floor, the spreadsheets the supervisors maintain, and the inventory system the planning team uses. The number on the morning report rarely matches the number on the plant dashboard, and the reconciliation takes most of the working day. We build the Excel dashboards that pull every source into one refresh so the plant head, the production manager and the finance team are looking at the same numbers before the day starts.
What we usually see
The spreadsheets we work with.
- Production data exported from the MES or shop-floor system in CSV files by shift
- Scrap, downtime and yield trackers maintained by each line supervisor in different templates
- Raw material and finished goods inventory that lives on a separate file from the production plan
- OTIF (on-time-in-full) reports and customer rejection summaries rebuilt every month
What we ship
The deliverables, in plain English.
- 01
Daily production, yield and scrap dashboard by line, shift and product - refreshed from the MES export
- 02
Downtime tracker with reason codes and Pareto, so the operations team sees where the hours are going
- 03
OTIF and rejection dashboard with customer-level drill-through, linked to the dispatch register
Sample scenario
What a typical build targets.
Engagement
What we need from you, and what you get.
What we need from you
- 30 minutes on a call to walk us through your current production reporting
- Sample MES or shop-floor exports from a typical week
- Your current scrap, downtime and OTIF templates (even rough ones are fine)
- A single point of contact for review cycles
What you get
- Daily production, yield and scrap dashboard by line, shift and product
- Downtime tracker with reason-code Pareto
- OTIF and rejection dashboard with customer-level drill-through
- 30 days of post-delivery support and a written spec
Book a 30-minute discovery call
Show us your shop-floor exports.
We will come back within a working day with a written fixed-scope proposal - no discovery retainer.
Industry-tuned
Direct channels
Built for
your workflow.
- Industry guides
- 12
- Price in writing
- Fixed
- Reply window
- 24h
- 1Tell us the shape
- 2We map the data
- 3Ship the dashboard
Mutual NDA availableCalls scheduled in your timezone